Home Flooring Best Ideas
Factor in the cost of refinishing the floor later or doing touchups. This is a whole another article. Some finishes can be spot touched up like some of the oils while others require a full sand over the whole floor. Some finishes require a professional installer and may have extreme odor during the cure. If you live with the floor for very long, factor these decisions in for the type of finish to choose for lifetime durability and the cost & effort to refinish.
Compare overall thickness and the height from the top of the tongue or nail groove to the top of the face on the floor. On an engineered floor this is generally the thickness of a wear layer. Most solid wood floors are 3/4" overall before sanding (but some are less) with 1/4" above the nail groove. Our engineered floor is manufactured to equivalent measurements but most engineered floors have a thinner wear layer. This comes down to how many times the floor can be sanded. What kind of finish and texture you want on the floor factors into how deep you will re-sand the floor during refinishing. A number of our reclaimed wood floors are sold with an original texture that shows the old saw marks and character in the floor, so most likely you wont want to sand this out. As a rule of thumb, the thicker the wear layer then the longer the floor will last.
With reclaimed material waste factor is a huge variable. How much effort does the manufacturer take to give you a 100% usable product? Poorly milled with very little defecting and culling done on a solid wood floor that costs $6/sf and has a 15% waste factor actually costs more than a similar product that is milled better costing $7/sf with a 2% waste factor. That extra wastes costs more in shipping and labor to defect. This is one of the hardest things to demonstrate to a customer that the face value costs doesnt necessarily represent the actual raw material cost unless one is truly comparing identical quality and specified products.
Did you see a picture that you like and now you have the bug that you want that special floor? The good news is that it could probably be made for you, but before you go a long ways down the path of choosing which floor you want and requesting a display room full of samples, ask about some price ranges. There is a common misconception that since reclaimed wood is supposedly salvaged it should be cheaper than virgin wood floors. If you are buying a quality kiln dried and precision milled product, generally that is not the case. The only cost savings would be if you found some scraps or did some salvage work yourself, you might save some costs. For example you might find a gym floor or planks out of a barn hay loft that you want to nail down on your floor. The material might have been next to free, but how much time are you going to have in making it usable and pulling nails? Are the results what you want?
If your price-point is not even in the same zip code, maybe it is in a different state, start shopping other options. For example if you are in the $1-2/sf range look at the deep discounters or laminate options. The FSC certified 12mm exterior birch plywood that we use to manufacturer the engineered flooring costs us that much alone, not counting all the other labor and materials.
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