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With reclaimed material waste factor is a huge variable. How much effort does the manufacturer take to give you a 100% usable product? Poorly milled with very little defecting and culling done on a solid wood floor that costs $6/sf and has a 15% waste factor actually costs more than a similar product that is milled better costing $7/sf with a 2% waste factor. That extra wastes costs more in shipping and labor to defect. This is one of the hardest things to demonstrate to a customer that the face value costs doesnt necessarily represent the actual raw material cost unless one is truly comparing identical quality and specified products.
If your price-point is not even in the same zip code, maybe it is in a different state, start shopping other options. For example if you are in the $1-2/sf range look at the deep discounters or laminate options. The FSC certified 12mm exterior birch plywood that we use to manufacturer the engineered flooring costs us that much alone, not counting all the other labor and materials.
Did you see a picture that you like and now you have the bug that you want that special floor? The good news is that it could probably be made for you, but before you go a long ways down the path of choosing which floor you want and requesting a display room full of samples, ask about some price ranges. There is a common misconception that since reclaimed wood is supposedly salvaged it should be cheaper than virgin wood floors. If you are buying a quality kiln dried and precision milled product, generally that is not the case. The only cost savings would be if you found some scraps or did some salvage work yourself, you might save some costs. For example you might find a gym floor or planks out of a barn hay loft that you want to nail down on your floor. The material might have been next to free, but how much time are you going to have in making it usable and pulling nails? Are the results what you want?
In this article we will be discussing several different categories of wood flooring. Solid wood flooring is one board with no glued up laminations; it is basically wood board that has been sized and profiled to a certain dimension. Engineered flooring has a on the top whatever species and texture you want, and this is glued to a plywood backer on the bottom. Engineered is still all wood but is made with multiple layers that are laminated for better stability and dimensional accuracy. Floors that we will not cover here are laminates or any composite products which are often not wood entirely through the plank or may be made with a photo printed surface. We also will not cover vinyl, carpet, stone, or tile.
Compare the cost of a character grade virgin floor to reclaimed. The reclaimed may cost more up front, but the additional variability, texture and character in it may hide or mask the abuse better. It could therefore last longer because of the forgiving nature in the inherent look of the reclaimed material. What is resale value to having a unique product installed? You may alienate some buyers by taking a risk or impress others with the customization.
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