Home Flooring Best Ideas
With reclaimed material waste factor is a huge variable. How much effort does the manufacturer take to give you a 100% usable product? Poorly milled with very little defecting and culling done on a solid wood floor that costs $6/sf and has a 15% waste factor actually costs more than a similar product that is milled better costing $7/sf with a 2% waste factor. That extra wastes costs more in shipping and labor to defect. This is one of the hardest things to demonstrate to a customer that the face value costs doesnt necessarily represent the actual raw material cost unless one is truly comparing identical quality and specified products.
For the variable here is a controversial opinion: we do not end match our flooring which means there is no tongue and groove on the ends of the planks. Since we recommend our floor be glued down we say this is an unnecessary expense for the customer. End matching reduces the yield in production and raises labor costs. Most end match profiles are milled so loosely that they really dont hold the floor in place anyway. The biggest benefit to the installer is that the plank can be cut in half in any place and reused anywhere without have to mate up to a complementary tongue or groove since the end is just square cut. This means all end trim pieces or any waste can be reused. Therefore on our engineered flooring product the waste factor is virtually nothing unless there are angles or radiuses to work around. We also help with waste factor by usually supplying a random width product so when one gets close to the end of a room they can plan the width combination patterns out to not have to rip much off the last row.
Here is a word on prefinished product if they factor into your decision. If you come up short on your order, the next lot that you buy may not match your previous batch. This is especially a problem on the lower end price floors and import floors. Good luck trying to blend it in with your previous floor. So if you go this route, be extra accurate on your measurements. Right now the rage is lifetime warranties on flooring. We stop to think is that really even possible? First will that importer or manufacturer really be around a lifetime? A lot of products are made oversees; the warranty is only good if there is somebody still around for the life of the warranty. Are you going to be able to enforce the warranty? Also, do you really think that a finish can last a lifetime? For example take a nail and try scraping it across the surface. Sure it is a durable, well applied finish, but it is impossible to make a product that wont get abused at some point in its lifetime. Do you think that the only serious trial your floor will ever see is a stinky sock? Read the fine print on the warranty and regardless of what it says consider the true replacement cost on the floor. It probably only covers the cost of material of the specific damaged product under normal wear and tear. Your product may not be made exactly the same later (trends and product lines change) to replace the section that is warrantied, so you may have to replace the whole floor years later. You will have labor cost along with displacement of trim, cabinets, and appliances. Also most of these lifetime finishes cannot be repaired or sanded because of a micro bevel put on the edge of prefinished floor. Our advice is instead to buy a quality product that can be refinished and repaired because something will go wrong in the lifetime of the floor; dont get a false sense of security.
The variable is installation costs. Our engineered product has labor savings over our solid wood product because it is pre-sanded and milled to tighter tolerances. It is also prefilled in the holes and has next to zero waste. On the other hand you may have a little more in cost of gluing it down in addition to nails, but this is just a step in direction of better quality and peace of mind during the install.
In a reclaimed product the engineered flooring really shines. Since the nature of reclaimed material is rustic with splits, various height, warps and so forth by doing an engineered product we can eliminate those issues. We match the texture and color that you want in the floor but you dont have to put up with the inherent problems that come with installing and living with a reclaimed wood floor. A number of solid wood reclaimed floors have warped and twisted boards, gaps between rows, height difference between rows, holes, and other "nostalgia and romance" that may become unwelcome after living with the floor for a while. Due to our precise sanding during the lamination process for the engineered product and after, pieces are more consistent in height, more uniform in texture, fit together tighter, no waste, holes and cracks already filled, and no sanding necessary after install unless you want to do a light screen or buff.
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